This technology has made a real impact on our maintenance efficiency. The interactive modules have improved understanding, cut down repair time, and helped us keep operations running smoothly with fewer disruptions
Trusted by Our Clients
- Animesh Gupta
Senior Manager CPP, Hindalco
Hindalco implemented Simulanis Uno’s Custom AR-based maintenance module to streamline and enhance the efficiency of maintaining its 100 Ft Raw Water Pump. The solution replaces traditional paper-based SOPs with interactive, real-time AR guidance, improving technician skill set and reducing downtime.
The Simulanis Solution
The maintenance and overhauling of Hindalco’s 100 ft raw water pump was a time-intensive and complex process.
Problem Statement
Extensive Documentation and Complexity: The 400-page SOP manual made it challenging for maintenance teams to access, interpret, and execute procedures efficiently.
Prolonged Downtime & Operational Inefficiencies: The repair and installation of a raw pump pipe took 4-5 months, leading Hindalco to maintain four pumps in total, with two on standby to mitigate potential failures.
High Capital Investment in Redundant Equipment: The cost of purchasing a new pump to replace a malfunctioning one was significant, making preventive maintenance and optimised repair workflows crucial for cost savings.
Impact
Simulanis deployed a custom AR maintenance training solution in under 45 days using its award-winning SCISSOR™ methodology—delivering fast, measurable impact.
Faster Repair Maintenance (MTTR)
AR-powered training enabled faster troubleshooting and reduced downtime during pump maintenance.
20%
Fewer Maintenance Errors
Realistic simulations of vibration, leakage, and other fault scenarios helped reduce human error on the job.
40%
Faster Skill
Development
Technicians upskilled quicker and were job-ready sooner.
Improved Safety Compliance
Training reinforced critical safety practices like PPE use and PTW protocols.
Markerless AR
Technology
No dependency on physical markers, so users could place the 3D Model within any environment, including the shop-floor or within their home.
Key Features
Engineered for Real-World Impact with Seamless AR Guidance
Dual Learning
Modes
AR Overlay (real-world interaction) & 3D Mode (screen-based training) for adaptable learning.
Assembly &
Deassembly Mode
Step-by-step interactive guidance, reducing errors and improving skill retention.
Learn + Assessment
Mode
Interactive reinforcement of safety protocols, reducing workplace incidents.
Multiple Maintenance
Scenarios
Hands-on virtual exposure to tools, ensuring correct usage and faster repairs.
01
02
03
04
05
Impact
Built using Simulanis’ award-winning SCISSOR™ framework, the AR training solution was delivered in under 45 days with immediate impact.
Faster Repair Maintenance (MTTR)
AR-powered training enabled faster troubleshooting and reduced downtime during pump maintenance.
20%
Fewer Maintenance Errors
Realistic simulations of vibration, leakage, and other fault scenarios helped reduce human error on the job.
40%
Faster Skill
Development
Technicians upskilled quicker and were job-ready sooner.
Improved Safety Compliance
Training reinforced critical safety practices like PPE use and PTW protocols.
Simulanis Optimizes Water Pump Maintenance for Hindalco with Augmented Reality
20% Faster MTTR. 40% Fewer Maintenance Errors.
Overview
Hindalco, the metals flagship of the Aditya Birla Group, is a global leader in aluminum and copper—where fast, skilled maintenance is critical to uptime and safety.
Client:
Hindalco Industry Limited
Industry:
Mining/ Manufacturing
Site:
Renusagar, Uttar Pradesh
Use Case:
Guidance
Deployment:
24th November 2023
Platform:
Augmented Reality
Extensive Documentation and Complexity: The 400-page SOP manual made it challenging for maintenance teams to access, interpret, and execute procedures efficiently.
The maintenance and overhauling of Hindalco’s 100 ft raw water pump was a time-intensive and complex process.
Problem Statement
Prolonged Downtime & Operational Inefficiencies: The repair and installation of a raw pump pipe took 4-5 months, leading Hindalco to maintain four pumps in total, with two on standby to mitigate potential failures.
High Capital Investment in Redundant Equipment: The cost of purchasing a new pump to replace a malfunctioning one was significant, making preventive maintenance and optimised repair workflows crucial for cost savings.
Hindalco implemented Simulanis Uno’s Custom AR-based maintenance module to streamline and enhance the efficiency of maintaining its 100 Ft Raw Water Pump. The solution replaces traditional paper-based SOPs with interactive, real-time AR guidance, improving technician skill set and reducing downtime.
The Simulanis Solution
Markerless AR
Technology
No dependency on physical markers, so users could place the 3D Model within any environment, including the shop-floor or within their home.
Dual Learning
Modes
AR Overlay (real-world interaction) & 3D Mode (screen-based training) for adaptable learning.
Assembly &
Deassembly Mode
Step-by-step interactive guidance, reducing errors and improving skill retention.
Learn + Assessment
Mode
Interactive reinforcement of safety protocols, reducing workplace incidents.
Multiple Maintenance
Scenarios
Hands-on virtual exposure to tools, ensuring correct usage and faster repairs.
02
03
04
05
01
Key Features
Engineered for Real-World Impact with Seamless AR Guidance
This technology has made a real impact on our maintenance efficiency. The interactive modules have improved understanding, cut down repair time, and helped us keep operations running smoothly with fewer disruptions
Trusted by Our Clients
- Animesh Gupta
Senior Manager CPP, Hindalco
Overview
Hindalco, the metals flagship of the Aditya Birla Group, is a global leader in aluminum and copper—where fast, skilled maintenance is critical to uptime and safety.
Client:
Hindalco Industry Limited
Use Case:
Guidance
Industry:
Mining/ Manufacturing
Deployment:
24th November 2023
Site:
Renusagar, Uttar Pradesh
Platform:
Augmented Reality
20% Faster MTTR. 40% Fewer Maintenance Errors.
Simulanis Optimizes Water Pump Maintenance for Hindalco with Augmented Reality
2025 Simulanis Solutions - All rights reserved
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ADDRESS
India Office
AMCO TOWER, Ground Floor, A-5, 6, 7, Sector 9, Noida, UP, 201301
Global HQ, UK Office
Rose Villa, 42 Glebe street, Loughborough, UK, LE11 1JR
Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.
Empower Your Workforce
with the Future of XR
Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.
Empower Your Workforce
with the Future of XR
Redefining learning and performance across industries.
2025 @ simulanis. All rights reserved.
Terms
Privacy
Data Controls
India Office - AMCO TOWER, Ground Floor, A-5, 6, 7, Sector 9, Noida, UP, 201301
Global HQ, UK Office - Rose Villa, 42 Glebe street, Loughborough, UK, LE11 1JR
ADDRESS