HPCL partnered with Simulanis to build a fully on-premise Metaverse platform, a digital replica of their actual refineries, LPG plants, and R&D facilities. Employees can now explore these virtual environments before ever setting foot on-site, practice complex procedures in a safe space, and collaborate with colleagues across locations.

With 16+ training modules covering operations, safety, and emergency scenarios, the metaverse has become HPCL's go-to training hub.

The Simulanis Solution

HPCLs traditional training model relied heavily on physical site visits and classroom instruction.

Problem Statement

Extensive travel requirements: New joinees had to visit multiple refineries, LPG plants, and R & D centres, driving up logistics and accommodation costs.

Long onboarding cycles: Training typically took 3 to 4 months, delaying productivity.

Complex, site-specific SOPs: Different equipment and licensor driven processes made standardised training across locations difficult.

Classroom limitations: Existing sessions could not replicate the operational complexity of live refinery and LPG environments.

Redefining enterprise training through immersive collaboration
and digital plant replicas.


HPCL Builds India's First Industrial Metaverse with Simulanis

Overview

Hindustan Petroleum Corporation Limited (HPCL), one of Indias largest Oil and Gas enterprises, partnered with Simulanis to modernise workforce onboarding and training across refineries, LPG plants, and R&D facilities. The objective was to enable faster, safer, and more scalable training for complex, site-specific operations, without extensive travel or live-plant exposure.

Client:
HPCL

Use Case:
Training & Collaboration

Industry:
Oil and Gas

Deployment:
9-Month Rollout

Site:
5 Sites Across India

Platform:
VR, Desktop, Browser

2025 Simulanis Solutions - All rights reserved

ADDRESS

India Office

AMCO TOWER, Ground Floor, A-5, 6, 7, Sector 9, Noida, UP, 201301

Global HQ, UK Office

Rose Villa, 42 Glebe street, Loughborough, UK, LE11 1JR

Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.

Empower Your Workforce
with the Future of XR

The Real-World Impact

By replacing physical site-based onboarding with an immersive digital twin platform, HPCL achieved major structural cost efficiencies per training cycle while accelerating workforce readiness.

Managers Trained in Metaverse

300+

Active deployment locations across Refineries, LPG plants, R&D facilities, and corporate training centers

5

Training Modules developed covering operations, safety and emergency scenarios

16+

Significant Reduction in
Logistics Costs
Onboarding on Metaverse diminished trainees need to travel across sites

Faster
Onboarding

Accelerated training cycles while improving operational readiness.

Available on VR headsets, desktop, and mobile devices

Cross-Platform Access

Track user sessions, training completion, and performance metrics

Analytics Dashboard

Fully deployed on HPCL servers in Hyderabad, with Pune backup for security and compliance

On-Premise

Infrastructure

Deployment

Deployed across five HPCL locations including the Centre of Excellence at HP MDI Nigdi, Mumbai Refinery, Petroleum House, HPDRDC, and Yediyur. Implemented with 10 Meta Quest 3 headsets to enable immersive training at scale.

Platform Capabilities

Digital Twin Environments

Exact replicas of refineries, LPG plants, and R&D centers for immersive exploration.

Scenario Builder

Create custom SOP-based training with active tags, no coding needed.

Multi-User Collaboration

30-user rooms with voice chat, text chat, and real-time interaction.

Live Events and Conferences

Host virtual training sessions, share documents, PDFs, and presentations.

Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.

Empower Your Workforce
with the Future of XR

Redefining learning and performance across industries.

2025 @ simulanis. All rights reserved.

India Office - AMCO TOWER, Ground Floor, A-5, 6, 7, Sector 9, Noida, UP, 201301

Global HQ, UK Office - Rose Villa, 42 Glebe street, Loughborough, UK, LE11 1JR

ADDRESS

Problem Statement

Extensive travel requirements: New joinees had to visit multiple refineries, LPG plants, and R & D centres, driving up logistics and accommodation costs.

Long onboarding cycles: Training typically took 3 to 4 months, delaying productivity.

Complex, site-specific SOPs: Different equipment and licensor driven processes made standardised training across locations difficult.

Classroom limitations: Existing sessions could not replicate the operational complexity of live refinery and LPG environments.

HPCLs traditional training model relied heavily on physical site visits and classroom instruction.

HPCL partnered with Simulanis to build a fully on-premise Metaverse platform, a digital replica of their actual refineries, LPG plants, and R&D facilities. Employees can now explore these virtual environments before ever setting foot on-site, practice complex procedures in a safe space, and collaborate with colleagues across locations.

With 16+ training modules covering operations, safety, and emergency scenarios, the metaverse has become HPCL's go-to training hub.

Simulanis Solution

HPCL Builds India's First Industrial Metaverse with Simulanis

Redefining enterprise training through immersive collaboration and digital plant replicas.

Client:
HPCL

Industry:
Oil and Gas

Labs:
Barmer, Rajasthan

Use Case:
Safety Training

Deployment:
March 30th, 2022

Platform:
Virtual Reality

Overview

Hindustan Petroleum Corporation Limited (HPCL), one of Indias largest Oil and Gas enterprises, partnered with Simulanis to modernise workforce onboarding and training across refineries, LPG plants, and R&D facilities. The objective was to enable faster, safer, and more scalable training for complex, site-specific operations, without extensive travel or live-plant exposure.

The Real-World Impact

By replacing physical site-based onboarding with an immersive digital twin platform, HPCL achieved major structural cost efficiencies per training cycle while accelerating workforce readiness.

Managers Trained in Metaverse

300+

Significant logistics cost reduction across refineries, LPG plants, R&D facilities, and training centers.

Faster Onboarding
Accelerated training cycles while improving operational readiness.

Training Modules developed covering operations, safety and emergency scenarios

16+

Active deployment locations across Refineries, LPG plants, R&D facilities, and corporate training centers

5

Deployment

Deployed across five HPCL locations including the Centre of Excellence at HP MDI Nigdi, Mumbai Refinery, Petroleum House, HPDRDC, and Yediyur. Implemented with 10 Meta Quest 3 headsets to enable immersive training at scale.

Available on VR headsets, desktop, and mobile devices.

Cross-Platform Access

Track user sessions, training completion, and performance metrics.

Analytics Dashboard

Fully deployed on HPCL servers in Hyderabad, with Pune backupsecure and compliant.

On-Premise

Infrastructure

Featured Simulator Highlight: Agnirakshak VR™

Platform Capabilities

Digital Twin Environments

Exact replicas of 3 refineries, LPG plants, and R&D centers for immersive exploration.

Dashboard showcasing organizational functionality
Scenario Builder

Create custom SOP-based training with active tags, no coding needed.

Four task cards marked as complete
Multi-User Collaboration

30-user rooms with voice chat, text chat, and real-time interaction.

Video showcasing simple task creation
Live Events and Conferences

Host virtual training sessions, share documents, PDFs, and presentations.

Showcase of dashboard responsiveness

Inside HPCL’s Enterprise Industrial Metaverse

Watch how Simulanis enabled HPCL to centralise training, reduce logistics dependency, and accelerate operational readiness.