SMAW (Stick Welding)
Used in construction and maintenance. This method uses a flux-coated rod held in a real electrode holder.
MIG (Metal Inert Gas Welding)
Controlled heat elements simulate rising temperatures as you move closer to the virtual flame, helping trainees develop the instincts to maintain safe distance
IG (Tungsten Inert Gas Welding)
Ideal for aerospace and precision welding. A tungsten torch creates the arc; filler is added by hand. Simulated with dual-hand precision and tungsten control.
Weld Like a Pro: Train Across SMAW,
MIG & TIG in VR
Everything You Need to Know
Explore our 3D XR training modules—fast, immersive, and industry-ready for safety, repair, and maintenance.
What is a welding simulator and how does it work?
A welding simulator is a virtual training tool that replicates real-world welding processes . Using VR and haptic feedback, it allows learners to practice welding in a safe, immersive environment without using consumables.
Which welding techniques are supported by the Simulanis Welding Simulator?
The simulator supports Shielded Metal Arc Welding (SMAW), Metal Inert Gas (MIG), and Tungsten Inert Gas (TIG) welding — with realistic tool integration and process-specific training modules.
Is VR welding training suitable for beginners?
Yes. The simulator includes a guided learning path with theory, practice, and assessment modes — making it ideal for both beginners and experienced welders.
Can I track trainee performance?
Absolutely. The system tracks key KPIs like torch angle, speed, distance, heat zones, and defects — powered by Sanalexa AI for detailed analysis and feedback.
Is the simulator compliant with industry standards?
Yes, the Simulanis Welding Simulator has been successfully deployed by Mahindra and other industry leaders.
From PPE usage and machine setup to bead welding and defect analysis—our simulator replicates pre-weld, in-process, and post-weld tasks in VR.
End-to-End Welding
Process Simulation
Pre-Weld Preparation: Simulate preheating, safety checks, and workstation readiness before welding begins.
Welding Operations: Perform realistic arc strikes, control the molten weld pool, and practice precise electrode movements using a real welding gun — with in-process feedback on angles, speed, and consistency.
Post-Weld Procedures: Simulate post-weld tasks like slag removal and pinning—reinforcing complete process knowledge.
Workpiece & Electrode Selection
Configure machine settings based on electrode diameter, material, and welding conditions using thumb-rule logic.
Welding Machine Parameters
Adjust arc length, current, voltage, and polarity in VR—exactly as in real machine operation.
Virtual Classroom
Learn theoretical and tactical welding concepts, including PPE usage and safety protocols, in a guided module.
Weld Profile Analysis
Get detailed feedback and scoring on weld profile quality—supporting self-improvement and certification.
Defect Library Simulation
Spot and correct common welding flaws like porosity, undercut, inclusion, spatter, and incomplete fusion.
Features That Power Real-World
Welding Training
From material setup to analytics, explore the essential tools and modules that make the Simulanis Welding Simulator accurate, effective, and industry-ready.
Other Features
Your productivity should feel calm, focused, and frictionless.
4D Sensory Feedback
Use Simulanis Haptic Helmet (H2) for enhanced realism including vibrations and temperature cues.
Portable or PC-VR Setup
Choose between rugged portable kits or kiosk-based setups. Supports Meta Quest 3 and HTC Vive.
Custom Module Support
Tailor simulations to your SOPs, weld types, or certification standards for contextualized training.
Offline + Cloud Sync
Access training and performance data offline, with auto-sync to the cloud when reconnected—ideal for field use.
Skill Progress Tracking
Built-in dashboards track individual progress over time with heatmaps, score trends, and personalized improvement tips.
Cross-Simulator Integration
Easily combine welding with fire safety, spray painting, and more within the unified Simulanis ecosystem.
1
100% Safe Training
No burns, fumes, sparks, or electrical hazards.
2
Zero Material Waste
No electrodes, no current, no physical consumption.
3
Faster Skill Development
Guided modules accelerate learning and reduce ramp-up time.
4
Lower Training Costs
Train more people with fewer resources and repeatable modules.
5
Portable & Scalable
Deploy across locations with minimal space or setup needs.
6
AI-Driven Performance Tracking
SANALEXA engine delivers real-time, actionable insights.
Key Advantages
Practical Advantages That Drive Skill, Efficiency, and ROI
Train smarter with AI-driven insights and
real-time performance tracking
Get precise performance data on every weld — from torch angle to defect detection powered by Simulanis Uno™ and Sanalexa AI.
Track key KPIs
Angle, speed, distance, heat zones, and total
task time.
Detect common defects
Porosity, undercut, overlap, burn-through,
and more.
Weld Profile Analysis
Get auto-scored reports on bead consistency
and quality
Instant feedback loop
See mistakes, correct posture, and improve torch control in real time
Visual defect simulation
View simulated weld errors to identify issues and learn corrective strategies
Key Learning Outcomes
Core Welding Fundamentals: Understand welding processes, tool handling, arc behavior, bead formation, and safety basics.
Bead Quality & Technique: Practice arc striking, travel speed, and bead control with real-time visual feedback.
Hand Control & Muscle Memory: Build precision through correct hand positioning, trigger timing, and electrode movement.
Defect Identification: Spot and correct common defects like porosity, undercut, slag, spatter, and incomplete fusion
Machine Setup & Configuration: Set up machines, select workpieces, and apply thumb-rule logic for arc settings.
PPE & Safety Compliance: Follow proper PPE usage and standardized safety procedures for safe welding operations.
Key Learning
Outcomes
Learn the theory and operation of the three major welding processes—covering tool handling, safety protocols, arc behavior, and bead formation—while building the confidence and precision needed for real-world welding excellence.
Bead Quality & Weld Execution Develop arc striking, travel technique, and bead control — supported by visual cues and in-game feedback.
Develop precise hand positioning, trigger timing, and electrode motion using realistic welding tool replicas—building muscle memory, steadiness, and the fine control required for clean, consistent welds.
Defect Identification & Weld Review - Spot and correct common welding defects like porosity, undercut, slag, spatter, and incomplete fusion through post-weld analysis.
Machine Setup & Workpiece Configuration - Understand how to configure the welding machine, select the right workpiece, and apply thumb-rule logic for arc settings.
PPE & Safety Compliance - Understand personal protective equipment and follow standardized procedures to ensure a safe welding workflow.
Weld Like a Pro: Train Across SMAW, MIG & TIG in VR
SMAW (Stick Welding)
Used in construction and maintenance. This method uses a flux-coated rod held in a real electrode holder.
MIG (Metal Inert Gas Welding)
Controlled heat elements simulate rising temperatures as you move closer to the virtual flame, helping trainees develop the instincts to maintain safe distance
IG (Tungsten Inert Gas Welding)
Ideal for aerospace and precision welding. A tungsten torch creates the arc; filler is added by hand. Simulated with dual-hand precision and tungsten control.
SMAW (Stick Welding)
Used in construction and maintenance. This method uses a flux-coated rod held in a real electrode holder.
MIG (Metal Inert Gas Welding)
Controlled heat elements simulate rising temperatures as you move closer to the virtual flame, helping trainees develop the instincts to maintain safe distance
IG (Tungsten Inert Gas Welding)
Ideal for aerospace and precision welding. A tungsten torch creates the arc; filler is added by hand. Simulated with dual-hand precision and tungsten control.
Theory, Practice and Assessment in One
Train welders with a structured learning pathway that builds both conceptual understanding and hands-on skill — all within the Simulanis Virtual Reality Welding Training Simulator.
Theory
Learn welding principles, equipment usage, safety protocols, and technique-specific fundamentals through interactive lessons.
Theory
Learn welding principles, equipment usage, safety protocols, and technique-specific fundamentals through interactive lessons.
Practice
Perform guided VR welding sessions using real tools — with simulated arc creation, bead control, and posture tracking.
Practice
Perform guided VR welding sessions using real tools — with simulated arc creation, bead control, and posture tracking.
Assessment
Perform full welds independently while the simulator tracks KPIs for AI-driven performance analysis.
Assessment
Perform full welds independently while the simulator tracks KPIs for AI-driven performance analysis.
Who is it for?
Not just another XR startup — we combine industrial depth, scale, and recognition unmatched in this space.
Technical Training Institutes
Hands-on training for ITIs, polytechnics, and vocational centers.
Upskill floor workers and welders in high-risk, high-precision environments.
Industrial Sectors
Skill Development Councils
Deploy standardized, scalable training aligned with national skilling missions.
Ensure SOP compliance, safety training, and certification readiness in the workplace.
L&D Teams, Managers & Certifiers
Train smarter with AI-driven insights and real-time performance tracking
Get precise performance data on every weld — from torch angle to defect detection powered by Simulanis Uno™ and Sanalexa AI.
Track key KPIs
Angle, speed, distance, heat zones, and total
task time.
Detect common defects
Porosity, undercut, overlap, burn-through,
and more.
Weld Profile Analysis
Get auto-scored reports on bead consistency
and quality
Instant feedback loop
See mistakes, correct posture, and improve torch control in real time
Visual defect simulation
Vie simulated weld errors to identify issues and learn corrective strategies.
Reliable Performance
Enjoy a smooth and responsive interface backed by cutting-edge technology.
End-to-End Welding
Process Simulation
From PPE usage and machine setup to bead welding and defect analysis—our simulator replicates pre-weld, in-process, and post-weld tasks in VR.
Post-Weld Procedures: Simulate post-weld tasks like slag removal and pinning—reinforcing complete process knowledge.
Pre-Weld Preparation: Simulate preheating, safety checks, and workstation readiness before welding begins.
Welding Operations: Perform realistic arc strikes, control the molten weld pool, and practice precise electrode movements using a real welding gun — with in-process feedback on angles, speed, and consistency.
Features That Power Real-World Welding Training
From material setup to analytics, explore the essential tools and modules that make the Simulanis Welding Simulator accurate, effective, and industry-ready.
Workpiece & Electrode Selection
Configure machine settings based on electrode diameter, material, and welding conditions using thumb-rule logic.
Welding Machine Parameters
Adjust arc length, current, voltage, and polarity in VR—exactly as in real machine operation.
Virtual Classroom
Learn theoretical and tactical welding concepts, including PPE usage and safety protocols, in a guided module.
Weld Profile Analysis
Get detailed feedback and scoring on weld profile quality—supporting self-improvement and certification.
Defect Library Simulation
Spot and correct common welding flaws like porosity, undercut, inclusion, spatter, and incomplete fusion.
Other Features
Your productivity should feel calm, focused, and frictionless.
4D Sensory Feedback
Use Simulanis Haptic Helmet (H2) for enhanced realism including vibrations and temperature cues.
4D Sensory Feedback
Use Simulanis Haptic Helmet (H2) for enhanced realism including vibrations and temperature cues.
Offline + Cloud Sync
Access training and performance data offline, with auto-sync to the cloud when reconnected—ideal for field use.
Offline + Cloud Sync
Access training and performance data offline, with auto-sync to the cloud when reconnected—ideal for field use.
Portable or PC-VR Setup
Choose between rugged portable kits or kiosk-based setups. Supports Meta Quest 3 and HTC Vive.
Portable or PC-VR Setup
Choose between rugged portable kits or kiosk-based setups. Supports Meta Quest 3 and HTC Vive.
Skill Progress Tracking
Built-in dashboards track individual progress over time with heatmaps, score trends, and personalized improvement tips.
Skill Progress Tracking
Built-in dashboards track individual progress over time with heatmaps, score trends, and personalized improvement tips.
Custom Module Support
Tailor simulations to your SOPs, weld types, or certification standards for contextualized training.
Custom Module Support
Tailor simulations to your SOPs, weld types, or certification standards for contextualized training.
Cross-Simulator Integration
Easily combine welding with fire safety, spray painting, and more within the unified Simulanis ecosystem.
Cross-Simulator Integration
Easily combine welding with fire safety, spray painting, and more within the unified Simulanis ecosystem.
Simulanis VR Welding Simulator Package
Works standalone. No internet or PC required during training.
XR Training Module & User Analytics with Simulanis Uno
HTC Vive Headset & Controllers)
(Business Edition)
Integrated Welding Gun
holder with tracker
Key Advantages
Practical Advantages That Drive Skill,
Efficiency, and ROI
1
100% Safe Training
No burns, fumes, sparks, or electrical hazards.
2
Zero Material Waste
No electrodes, no current, no physical consumption.
3
Faster Skill Development
Guided modules accelerate learning and reduce ramp-up time.
4
Lower Training Costs
Train more people with fewer resources and repeatable modules.
5
Portable & Scalable
Deploy across locations with minimal space or setup needs.
6
AI-Driven Performance Tracking
SANALEXA engine delivers real-time, actionable insights.
Everything You Need to Know
Explore our 3D XR training modules—fast, immersive, and industry-ready for safety, repair, and maintenance.
What is a VR welding simulator and how does it work?
A welding simulator is a virtual training tool that replicates real-world welding processes . Using VR and haptic feedback, it allows learners to practice welding in a safe, immersive environment without using consumables.
What is a VR welding simulator and how does it work?
A welding simulator is a virtual training tool that replicates real-world welding processes . Using VR and haptic feedback, it allows learners to practice welding in a safe, immersive environment without using consumables.
Which welding techniques are supported by the Simulanis Welding Simulator?
The simulator supports Shielded Metal Arc Welding (SMAW), Metal Inert Gas (MIG), and Tungsten Inert Gas (TIG) welding — with realistic tool integration and process-specific training modules.
Which welding techniques are supported by the Simulanis Welding Simulator?
The simulator supports Shielded Metal Arc Welding (SMAW), Metal Inert Gas (MIG), and Tungsten Inert Gas (TIG) welding — with realistic tool integration and process-specific training modules.
Is VR welding training suitable for beginners?
Yes. The simulator includes a guided learning path with theory, practice, and assessment modes — making it ideal for both beginners and experienced welders.
Is VR welding training suitable for beginners?
Yes. The simulator includes a guided learning path with theory, practice, and assessment modes — making it ideal for both beginners and experienced welders.
Can I track trainee performance?
Absolutely. The system tracks key KPIs like torch angle, speed, distance, heat zones, and defects — powered by Sanalexa AI for detailed analysis and feedback.
Can I track trainee performance?
Absolutely. The system tracks key KPIs like torch angle, speed, distance, heat zones, and defects — powered by Sanalexa AI for detailed analysis and feedback.
Does Simulanis provide support and maintenance after deployment?
Yes, the Simulanis Welding Simulator has been successfully deployed by Mahindra and other industry leaders.
Does Simulanis provide support and maintenance after deployment?
Yes, the Simulanis Welding Simulator has been successfully deployed by Mahindra and other industry leaders.
Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.
Empower Your Workforce
with the Future of XR
Redefining learning and performance across industries.
2025 @ simulanis. All rights reserved.
Terms
Privacy
Data Controls
India Office - AMCO TOWER, Ground Floor, A-5, 6, 7, Sector 9, Noida, UP, 201301
Global HQ, UK Office - Rose Villa, 42 Glebe street, Loughborough, UK, LE11 1JR
ADDRESS
Who is it for?
Technical Training Institutes
Hands-on training for ITIs, polytechnics,
and vocational centers.
Industrial Sectors
Upskill floor workers and welders in
high-risk, high-precision environments.
Skill Development Councils
Deploy standardized, scalable training
aligned with national skilling missions.
L&D Teams, Safety Managers & Certifiers
Ensure SOP compliance, safety training, and
certification readiness in the workplace.
Theory, Practice and Assessment in One
Train welders with a structured learning pathway that builds both conceptual understanding and hands-on skill — all within the Simulanis Virtual Reality Welding Training Simulator.
Theory
Learn welding principles, equipment usage, safety protocols, and technique-specific fundamentals through interactive lessons.
Practice
Perform guided VR welding sessions using real tools — with simulated arc creation, bead control, and posture tracking.
Assessment
Perform full welds independently while the simulator tracks KPIs for AI-driven performance analysis.
Simulanis VR Welding Simulator Package
Works standalone. No internet or PC required during training.
XR Training Module & User Analytics with Simulanis Uno
Integrated Welding Gun with Tracker
HTC Vive Headset & Controllers)
(Business Edition)
2025 Simulanis Solutions - All rights reserved
Terms
Privacy Policy
ADDRESS
India Office
AMCO TOWER, Ground Floor, A-5, 6, 7, Sector 9, Noida, UP, 201301
Global HQ, UK Office
Rose Villa, 42 Glebe street, Loughborough, UK, LE11 1JR
Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.
