Weld Like a Pro: Train Across SMAW, MIG and TIG in VR
SMAW (Stick Welding)
Used in construction and maintenance. This method uses a flux-coated rod held in a real electrode holder.
MIG (Metal Inert Gas Welding)
Controlled heat elements simulate rising temperatures as you move closer to the virtual flame, helping trainees develop the instincts to maintain safe distance
TIG (Tungsten Inert Gas Welding)
Ideal for aerospace and precision welding. A tungsten torch creates the arc; filler is added by hand. Simulated with dual-hand precision and tungsten control.
Who is it for?
Technical Training Institutes
Hands-on training for ITIs, polytechnics, and vocational centers.
Upskill floor workers and welders in high-risk, high-precision environments.
Industrial Sectors
Skill Development Councils
Deploy standardized, scalable training aligned with national skilling missions.
Ensure SOP compliance, safety training, and certification readiness in the workplace.
L&D Teams, Managers and Certifiers
Train smarter with AI-driven insights and real-time performance tracking
Get precise performance data on every weld, from torch angle to defect detection powered by Simulanis Uno™ and Sanalexa AI.
Track key KPIs
Angle, speed, distance, heat zones, and total
task time.
Detect common defects
Porosity, undercut, overlap, burn-through,
and more.
Weld Profile Analysis
Get auto-scored reports on bead consistency
and quality
Instant feedback loop
See mistakes, correct posture, and improve torch control in real time
Visual defect simulation
Vie simulated weld errors to identify issues and learn corrective strategies.
Reliable Performance
Enjoy a smooth and responsive interface backed by cutting-edge technology.
Explore our 3D XR training modules, fast, immersive, and industry-ready for safety, repair, and maintenance.
Which VR headsets does the simulator support?
The simulator is currently supported for Meta Quest 3 and HTC Vive Headsets.
Which welding techniques are supported by the Simulanis Welding Simulator?
The simulator supports Shielded Metal Arc Welding (SMAW), Metal Inert Gas (MIG), and Tungsten Inert Gas (TIG) welding — with realistic tool integration and process-specific training modules.
Is VR welding training suitable for beginners?
Yes. The simulator includes a guided learning path with theory, practice, and assessment modes — making it ideal for both beginners and experienced welders.
Can I track trainee performance?
Absolutely. The system tracks key KPIs like torch angle, speed, distance, heat zones, and defects — powered by Sanalexa AI for detailed analysis and feedback.
Does Simulanis provide support and maintenance after deployment?
Yes, the Simulanis Welding Simulator has been successfully deployed by Mahindra and other industry leaders.
Everything You Need
to Know
Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.
Empower Your Workforce
with the Future of XR
Redefining learning and performance across industries.
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ADDRESS
Key Advantages
Practical Advantages That Drive Skill,
Efficiency, and ROI
1
100% Safe Training
No burns, fumes, sparks, or electrical hazards.
2
Zero Material Waste
No electrodes, no current, no physical consumption.
3
Faster Skill Development
Guided modules accelerate learning and reduce ramp-up time.
4
Lower Training Costs
Train more people with fewer resources and repeatable modules.
5
Portable and Scalable
Deploy across locations with minimal space or setup needs.
6
AI-Driven Performance Tracking
SANALEXA engine delivers real-time, actionable insights.
Meta Quest 3S Headset + Controllers
Welding Torch
SMAW, GMAW, GTAW
Industrial Welding
Helmet
A Complete Hardware Kit for Realistic Welding Training
Works standalone. No internet or PC required during training.
Integrated
Workstation
Guided Learning and Practice in One System
Train welders through a structured learning flow, starting with guided modules and progressing to flexible, hands-on practice.
Guided
Pre-defined welding configurations help trainees build foundational skills through structured modules.
Practice
Customize material, thickness, joint type, and welding position to train across real-world scenarios and build muscle memory.
Other Features
Your productivity should feel calm, focused, and frictionless.
Workpiece and Electrode Selection
Configure machine settings based on electrode diameter, material, and welding conditions using thumb-rule logic.
Welding Machine Parameters
Adjust arc length, current, voltage, and polarity in VR, exactly as in real machine operation.
Custom Module Support
Tailor simulations to your SOPs, weld types, or certification standards for contextualized training.
Offline + Cloud Sync
Access training and performance data offline, with auto-sync to the cloud when reconnected, ideal for field use.
Defect Library Simulation
Spot and correct common welding flaws like porosity, undercut, inclusion, spatter, and incomplete fusion.
Weld Profile Analysis
Get detailed feedback and scoring on weld profile quality, supporting self-improvement and certification.
Experience VR Welding Simulator in Action
Key Learning
Outcomes
Welding Fundamentals: Understand welding processes, arc behavior, tool handling, and bead formation
Bead Quality & Technique: Develop control over arc striking, travel speed, and bead consistency
Hand Control & Muscle Memory: Build precision through correct hand positioning and torch movement
Defect Identification: Recognize and correct defects such as porosity, undercut, slag, and incomplete fusion
Machine Setup & Configuration: Configure materials, thickness, joints, and welding parameters accurately
Performance Optimization: Improve technique through real-time feedback and measurable performance insights
Supported Welding Configurations
The simulator is designed to support multiple welding processes, training positions, and joint configurations within one structured learning platform.
SMAW
Covers core process exposure across common institutional and workforce training needs.
MIG (GMAW)
TIG (GTAW)
3
Processes
Flat to Advanced
Enables learners to build technique under different positions as complexity increases.
Progressive Practice
Position-based Learning
1G to 5G
Positions
Butt
Supports varied contexts so institutions can align practice with training objectives.
Fillet
Pipe
3
Joints
Join leading enterprises leveraging Simulanis to redefine training, boost productivity, and scale immersive learning across teams.
Empower Your Workforce
with the Future of XR
SMAW (Stick Welding)
Used in construction and maintenance. This method uses a flux-coated rod held in a real electrode holder.
MIG (GMAW)
Controlled heat elements simulate rising temperatures as you move closer to the virtual flame, helping trainees develop the instincts to maintain safe distance
TIG (GTAW)
Ideal for aerospace and precision welding. A tungsten torch creates the arc; filler is added by hand. Simulated with dual-hand precision and tungsten control.
Weld Like a Pro: Train Across SMAW,
MIG and TIG in VR
Train smarter with AI-driven insights and
real-time performance tracking
Get precise performance data on every weld, from torch angle to defect detection powered by Simulanis Uno™ and Sanalexa AI.
Track key KPIs
Angle, speed, distance, heat zones, and total
task time.
Detect common defects
Porosity, undercut, overlap, burn-through,
and more.
Weld Profile Analysis
Get auto-scored reports on bead consistency
and quality
Instant feedback loop
See mistakes, correct posture, and improve torch control in real time
Visual defect simulation
View simulated weld errors to identify issues and learn corrective strategies
Key Learning Outcomes
Welding Fundamentals: Understand welding processes, arc behavior, tool handling, and bead formation
Bead Quality and Technique: Practice arc striking, travel speed, and bead control with real-time visual feedback.
Hand Control and Muscle Memory: Build precision through correct hand positioning, trigger timing, and electrode movement.
Defect Identification: Recognize and correct defects such as porosity, undercut, slag, and incomplete fusion
Machine Setup & Configuration: Configure materials, thickness, joints, and welding parameters accurately
Performance Optimization: Improve technique through real-time feedback and measurable performance insights
Who is it for?
Technical Training Institutes
Hands-on training for ITIs, polytechnics,
and vocational centers.
Industrial Sectors
Upskill floor workers and welders in
high-risk, high-precision environments.
Skill Development Councils
Deploy standardized, scalable training
aligned with national skilling missions.
L&D Teams, Safety Managers and Certifiers
Ensure SOP compliance, safety training, and
certification readiness in the workplace.
Guided Learning and Practice in One System
Train welders through a structured learning flow, starting with guided modules and progressing to flexible, hands-on practice.
Guided
Pre-defined welding configurations help trainees build foundational skills through structured modules.
Practice
Customize material, thickness, joint type, and welding position to train across real-world scenarios and build muscle memory.
A Complete Hardware Kit for Realistic
Welding Training
Works standalone. No internet or PC required during training.
Industrial Welding
Helmet
Meta Quest 3S or HTV Vive Pro Headset
+ Controllers
Welding Torch
SMAW, GMAW, GTAW
Integrated
Workstation
1
100% Safe Training
No burns, fumes, sparks, or electrical hazards.
2
Zero Material Waste
No electrodes, no current, no physical consumption.
3
Faster Skill Development
Guided modules accelerate learning and reduce ramp-up time.
4
Lower Training Costs
Train more people with fewer resources and repeatable modules.
5
Portable and Scalable
Deploy across locations with minimal space or setup needs.
6
AI-Driven Performance Tracking
SANALEXA engine delivers real-time, actionable insights.
Key Advantages
Practical Advantages That Drive Skill, Efficiency, and ROI
Supported Welding Configurations
The simulator is designed to support multiple welding processes, training positions, and joint configurations within one structured learning platform.
SMAW
Covers core process exposure across common institutional and workforce training needs.
MIG (GMAW)
TIG (GTAW)
3
Processes
Flat to Advanced
Enables learners to build technique under different positions as complexity increases.
Progressive Practice
Position-based Learning
1G to 5G
Positions
Butt
Supports varied contexts so institutions can align practice with training objectives.
Fillet
Pipe
3
Joints
Workpiece and Electrode Selection
Configure machine settings based on electrode diameter, material, and welding conditions using thumb-rule logic.
Welding Machine Parameters
Adjust arc length, current, voltage, and polarity in VR, exactly as in real machine operation.
Custom Module Support
Tailor simulations to your SOPs, weld types, or certification standards for contextualized training.
Offline + Cloud Sync
Access training and performance data offline, with auto-sync to the cloud when reconnected, ideal for field use.
Defect Library Simulation
Spot and correct common welding flaws like porosity, undercut, inclusion, spatter, and incomplete fusion.
Weld Profile Analysis
Get detailed feedback and scoring on weld profile quality, supporting self-improvement and certification.
Other Features
Experience VR Welding Simulator in Action
Everything You Need to Know
Explore our 3D XR training modules, fast, immersive, and industry-ready for safety, repair, and maintenance.
Which VR Headsets does the simulator support?
The simulator is currently supported for Meta Quest 3 and HTC Vive Headsets.
Which welding techniques are supported by the Simulanis Welding Simulator?
The simulator supports Shielded Metal Arc Welding (SMAW), Metal Inert Gas (MIG), and Tungsten Inert Gas (TIG) welding — with realistic tool integration and process-specific training modules.
Is VR welding training suitable for beginners?
Yes. The simulator includes a guided learning path with theory, practice, and assessment modes — making it ideal for both beginners and experienced welders.
Can I track trainee performance?
Absolutely. The system tracks key KPIs like torch angle, speed, distance, heat zones, and defects — powered by Sanalexa AI for detailed analysis and feedback.
Is the simulator compliant with industry standards?
Yes, the Simulanis Welding Simulator has been successfully deployed by Mahindra and other industry leaders.